The general installation process for your reference:

The general installation process for your reference:

Pre-installation preparation

Site planning:

• According to the size, layout requirements and production process of the equipment, rationally plan the installation site to ensure that the equipment has enough space for operation and maintenance.
• The site should be flat and solid, and able to withstand the weight of the equipment and vibration during operation.

Foundation construction:

• According to the requirements of the equipment, carry out foundation construction, including foundation treatment, equipment base installation, etc.
• Ensure that the size, elevation, levelness, etc. of the foundation meet the design requirements and conduct acceptance.

Equipment inspection:

• Before installation, conduct a comprehensive inspection of the equipment to confirm that the equipment is not damaged or has no missing parts, and check whether the random information is complete.

Material preparation:

• Prepare the tools and materials required for the installation process, such as bolts, washers, lubricants, etc.

Installation steps

Host installation:

• Hoist the host to the predetermined position, use tools such as a level to adjust the levelness, and ensure that the equipment is stable and does not shake.
• According to the equipment manual, connect the transmission mechanism, electrical circuits, etc. between the components.

Paper feeding unit installation:

• Install the paper feeding unit, including the paper feeding wheel, air suction device, etc., to ensure smooth and accurate paper feeding.
• Adjust the tension of the paper feeding belt to ensure that there is no slipping or deviation during paper feeding.

Installation of the creasing and folding unit:

• Install the creasing wheel, folding plate and other components to ensure that the creasing depth is moderate and the folding is accurate.
• Adjust the parameters of the creasing and folding unit to adapt to paper of different sizes and materials.

Installation of the gluing unit:

• Install the gluing wheel, glue quantity control device, etc. to ensure that the adhesive is evenly applied.
• Debug the gluing unit and set a reasonable glue quantity and gluing speed.

Installation of the nailing box unit:

• Install the nail machine head, nail line conveying device, etc. to ensure that the nailing position is accurate and the force is moderate.
• According to production requirements, select the appropriate nail type and nail distance, and debug the parameters of the nailing box unit.

Installation of the counting and stacking output unit:

• Install the counter, stacking mechanism, etc. to ensure that the cartons can be automatically counted and neatly stacked.
• Adjust the parameters of the counting and stacking output unit to adapt to cartons of different sizes and quantities.

Installation of electrical control system:

• According to the electrical schematic diagram, connect various electrical components and lines, including PLC, touch screen, sensors, etc.
• Commission the electrical system to ensure the normal operation of various functions.

Debugging and acceptance

No-load test:

• In the no-load state, start the equipment for no-load test to check whether the operation of each component is normal.
• Adjust equipment parameters to optimize equipment performance.

Load test:

• When the rated load is reached, carry out load test to check whether the equipment's bearing capacity, nail box accuracy, gluing effect, etc. meet the requirements.
• According to the test results, make necessary adjustments and optimizations to the equipment.

Acceptance:

• According to the equipment technical specifications and acceptance standards, conduct a comprehensive acceptance of the equipment.
• Only after acceptance can it be put into formal production and use.

Precautions

Professional installation:

• It is recommended that professionals with relevant experience and qualifications carry out the installation to ensure the quality and safety of the installation.

Follow the instructions:

• During the installation process, the installation steps and requirements in the equipment manual should be strictly followed.

Safety inspection:

• Before and during installation, a safety inspection should be carried out to ensure that there are no debris or safety hazards around the equipment.
• After installation, a comprehensive safety inspection should be carried out to ensure that the equipment meets safety standards.

Recording and archiving:

• The key steps and debugging results during the installation process should be recorded and archived for subsequent reference and maintenance.

The above information is for reference only. The specific installation process may vary depending on the equipment model, manufacturer and site conditions. Therefore, be sure to read the equipment manual carefully before installation and communicate fully with the equipment supplier or installation team.